Plan Factories and Production Sites Efficiently with Layout Optimization

The optimal design of factories and production sites is crucial for long-term economic success. Our team develops models and simulations that enable companies to plan their factories and production sites in a customized manner. We design layouts, compare operating strategies, and show ways to increase efficiency in manufacturing – even when conditions change over time.

When planning a new production site, one faces many uncertainties: Which products are in demand for the future? How high is demand likely to be? How efficient are the individual process steps? Where are bottlenecks or idle times likely to occur? Companies face a major challenge here: They have to secure high investments while at the same time realistically assessing the opportunities and limitations of their plans.

After all, a well-thought-out layout is the key to successful production. Retrospective modifications not only incur significant costs but also cause critical time delays. With our systematic analysis, we help avoid ill-conceived decisions and create the basis for production processes that run smoothly right from the start.

Customized Analyses

Every production site is unique – with its own challenges and requirements. That is why we develop customized models and simulations that are precisely tailored to the conditions and objectives of the respective company. We use these to compare different layouts and configurations and find the optimal design for machines, workstations, and material flows.

An essential aspect of these analyses is the evaluation of alternative operating strategies. In this way, we ensure flexibility, make companies adaptable, and reduce potential risks. We not only take current market developments into account, but also consider trends that could influence production in the future. On this basis, we create a solid foundation for decision-making that focuses on both short-term efficiency gains and long-term competitiveness.

Practical Example: Design of a Bulk Cargo Port

How should a bulk cargo port be designed to reliably achieve a specified annual throughput? The answer depends on numerous factors, such as ship types, removal frequencies, conveyor belt speeds, and crane flexibility.

We have developed a robust layout and flexible operating strategy for one company. This ensures that annual throughput remains secure even when important influencing factors fluctuate. Our innovative analyses not only create efficiency, but also the necessary adaptability for future challenges.